How to Make an Air Conditioner Screen from Pallets

How to Make an Air Conditioner Screen from Pallets

Hi friends. It’s Jessica from Decor Adventures and I’m here to show you an easy project that will improve the look of your yard.  If you are like me and are lucky enough to have central air conditioning in our home, but unlucky enough to have a large air conditioning unit taking up some of our backyard patio space, this project is perfect for you. We decided to create an air conditioning screen that would conceal the unit and help make our back patio into a better looking space for relaxation.

Making a screen to hide your air conditioner unit is easy. We elected to do this with pallet wood which (although it’s not the best quality wood) is free and easy to work with. Here’s how to make an air conditioner screen from pallets.

Materials:

  • Pallets
  • Reciprocating saw
  • Eye protection
  • Work gloves
  • Pry bar
  • Braid nails
  • Nail gun
  • Level
  • Measuring tape
  • Miter saw
  • Hinges and screws
  • Drill and drill bits
  • Exterior paint/primer
  • Paint brush
  • Water
  • Plastic drop cloth

How to Make an Air Conditioner Screen from Pallets

Instructions:

First find pallets to use for this project. We looked on Craigslist and found some listed for free. If you don’t see any, you can ask at places like automotive repair stores, home improvement stores, manufacturing warehouses, etc. Make sure to ask if you can take some and how many.

For this project we used about 2 pallets. Pallets aren’t the best quality wood, prying them apart can break the wood. We opted to cut them apart with a reciprocating saw. Cut apart each pallet until you get flat pieces of wood like this. We didn’t use the inside “frames” of the pallets for this, just the flat parts.

How to Make an Air Conditioner Screen from Pallets

Measure your air conditioner to determine the height and width of your screen. Add a few inches to the height and width. This screen has 2 sides hinged together but you could easily make a third or even fourth side if needed.

How to Make an Air Conditioner Screen from Pallets

Next, use a miter saw to cut four pieces of wood to size for each side of the screen, two for the vertical sides and two for the horizontal rows for each side. This will form the frame for each side. The bottom board is a few inches off the ground to give the screen feet to stand on.

How to Make an Air Conditioner Screen from Pallets

Measure and cut more pallet boards to create the slats of your screen. Nail the pallet slats onto the frame, making sure the boards are level. Repeat the process to make a second side.

How to Make an Air Conditioner Screen from Pallets

 

Take the two sides and lay them on a flat surface next to each other, with the back sides facing up. Locate two hinges. (I used small hinges we already had on hand, but there are a variety of sizes available at the home improvement stores.)

Mark where the hinges will go with a pencil and pre-drill holes for the screws. With your drill or screwdriver, attach all four screws for each hinge. (I used three hinges for this screen.)

How to Make an Air Conditioner Screen from Pallets

To conceal the air conditioning unit more, I elected to paint the wood gray to help it blend in more. Mix 1 part exterior primer/paint to 2 parts water and brush it on the screen. Blending the paint with water gives it a more washed look and lets some of the wood show through.

How to Make an Air Conditioner Screen from Pallets

Let the paint dry and then prop it up around your air conditioner.  This makes a nice looking piece of furniture instead of a utility that takes up part of your yard or patio. You can even get creative and hang plants from it.

How to Make an Air Conditioner Screen from Pallets

When you set up the screen around your air conditioning unit, make sure to allow at least 8-10 inches from the unit for the best air flow and efficiency of your unit.

How to Make an Air Conditioner Screen from Pallets

Learn more about maintaining your air conditioner here.

See you at Decor Adventures soon and happy building!

Decor Adventures Blog

~ Read more of Jessica’s tutorials ~

 

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Rustic Ironing Board Holder | Pretty Handy Girl

DIY Industrial Ironing Board Rack

Hey there, everyone!  It’s Katie from Addicted 2 DIY again.  Today, I have a project that is not only quick and easy to put together, but it’s also made of scrap wood!  My lumber rack is getting a bit full, so I’ve been on a scrap wood purge kick lately.  If you remember, last month I shared a tutorial for how to build a rustic wine holder out of scrap wood.  This time I wanted to make a project that would solve two problems.  The first being my growing scrap pile, and my second being that I hate not really having a good space to store my ironing board.  I came up with a solution that took care of both of those problems and it was so fast to put together!

Materials:

  • 1×8 scrap wood (or purchase a 6′ x 1″ x 8″ pine board)
  • 3/4″ square dowels (I used leftover scraps from some wood I ripped down)
  • Kreg Jig
  • 1 1/4″ pocket screws
  • Brad nailer
  • 1 1/4″ brad nails
  • wood glue
  • two 1/2″ steel pipe flanges
  • two 3 1/2″ steel threaded pipe sections
  • two 1/2″ steel pipe caps
  • oil rubbed bronze spray paint
  • 3/4″ wood screws
  • D ring photo hooks

Instructions:

STEP 1:  Dig through your scrap pile or head to your local home improvement store to gather your wood pieces together.  I used 1×8 pieces of pine and rather than purchase 3/4″ dowels, I used 1″ scrap pieces that were leftover from some boards I had ripped down from another project.  Cut the 1×8 pieces to 12″ long.  Cut one 3/4″ dowel to 12″.  Cut two 3/4″ dowels to approximately 6 1/2″.  You’ll want to measure the exact length as not all woods are created equal and sometimes the thickness varies slightly.

Scrap_wood_ironing_board_rack

STEP 2:  Choose the board for the backing of the ironing board rack and drill 3/4″ pocket holes into the long edge of the piece.  Apply glue to the square dowels to attach to the piece that will become the shelf.

assemble_shelf

STEP 3:  Line the dowels up flush with the edges of the shelf and nail into place using 1 1/4″ brad nails.

nail_edges_to_shelf

STEP 4:  Attach the back to the shelf with wood glue and 1 1/4″ pocket screws. Read more

plywood frames title

They say necessity is the motherhood of invention. Today’s project post on DIY Plywood Frames with Glass fits well with that saying.  Jaime at That’s My Letter here sharing how I took scrap plywood and made it into frames for my kids’ silhouettes.  Custom framing is not cheap and sometimes you have odd-sized pictures or artwork that just won’t work in a typical store bought frame.  This DIY plywood frame is a great solution for those situations.

There are tons of DIY wood frame ideas out there, but the difficulty lies in actually getting glass into the frame especially if you don’t have a router.  (To be honest I do have a router, but hate using it!)  The solution to this problem is to place the glass on the surface and to do that I had to find clips to hold the glass in place.  My first thought was mirror clips but they are rather large and deep, typical framing glass is 1/8″ thick and the mirror clips are meant to hold mirrors which are slightly thicker.

plywood frame 1

So after much perusing of the electrical aisle I decided to try low volt staples.  They aren’t clear like mirror clips but they are smaller and have the proper depth for frame glass. The only issue is the small lip edge that’s meant to hold electrical wires in place:

plywood frame hardware

No problem.  The low volt staples are plastic and I was able to easily slice off the lip edge with my utility knife!  I think they come in black too if you don’t like white. You could spray paint them any fun color to highlight your artwork being framed.

plywood frames 2

I ordered the glass in the size I needed (I paid $18 for all 3 pieces) and had the scrap plywood on hand.  The low volt staples are $2 for 25 staples, so this entire project cost me just about $20.  The joy on my kids’ faces when seeing their Kindergarten silhouettes hung was priceless.  Below are step-by-step instructions to make plywood frames with glass.

Materials:

  • 3/4″ plywood (cut 1 1/2″ larger than artwork on all sides)
  • 1/8″ clear glass (cut 1/2″ larger than artwork on all sides)
  • 3/16″ low volt plastic staples
  • wood stain
  • 3/4″ wood screws
  • picture hanging wire
  • utility knife
  • double stick tape
  • measuring tape & pencil
  • drill
  • 1/8″ drill bit
  • hammer

Instructions:

Step 1: Cut 3/4″ plywood to size.  Add 1 1/2″ on all sides of artwork to create frame similar to my version above.  Sand edges smooth.

plywood frame step 1

Step 2: Stain frame.  (I used Minwax Early American.)  Let dry thoroughly. Read more

Faking Wall-to-Wall Carpet with an Area Rug | Pretty Handy Girl

The closet renovation is coming along nicely, even though I’ve only been able to work on it in fits and starts. After I added a new light switch for the closet, I added any missing insulation. Then I filled any and all gaps with Great Stuff. This closet had always been very cold in the winter or super hot in the summer. I decided to climate control the closet as best as I could while the walls were open. Then I closed up the walls with sheet rock and painted the small closet. You would not believe how well sheet rock (aka drywall or wall board) insulates! When I added the last piece, it made a huge difference in the climate control in the room. Who knew?!

Every room we renovate, we like to leave little messages in the wall or on the floor. The boys and I had fun drawing before adding the carpeting.

Faking Wall-to-Wall Carpet with an Area Rug | Pretty Handy Girl

The closet dimensions are just under 5′ x 8′ which is perfect for an area rug. I wanted the closet to be as comfy and inviting as possible for the boys, so I settled on a super soft chenille shag rug.

I also purchased enough carpet padding from Lowe’s to line the closet floor. In the interest of climate control, I bought the thickest padding and opted for the Stainmaster brand to resist spills from seeping through to the subfloor.

Ready to get started Faking Wall-to-Wall Carpet with an Area Rug?

Materials:

Faking Wall-to-Wall Carpet with an Area Rug | Pretty Handy Girl

  • Utility knife
  • Scissors
  • Metal ruler or straight edge
  • Sharpie
  • Staple gun and staples (1/2″ – 5/8″)
  • Area rug large enough for your space
  • Carpet padding

Instructions:

Lay the carpet padding on the floor. Line up two edges and fold the other edges up against the wall.

Faking Wall-to-Wall Carpet with an Area Rug | Pretty Handy Girl

Use a pen to draw along the corner where the wall meets the floor.

Faking Wall-to-Wall Carpet with an Area Rug | Pretty Handy Girl

Cut the carpet pad to size. Read more

Rustic Metal Magnetic Window Frame | Pretty Handy Girl

Galvanized Metal Magnetic Windows | Pretty Handy Girl

I was really inspired by Laura Putnam’s new book: DIY Rustic Modern Metal Crafts. I love the look of aged galvanized metal and knew that our home needed more of it. Today I’ll share with you a tutorial to create your own Rustic Metal Magnetic Window Frame, inspired by Laura’s Vintage Window Memo Board. But, you’ll definitely want to get a copy of Laura’s book to learn how to make 34 more storage and decor items using galvanized metal!

Materials:
(contains affiliate links)

Galvanized Metal Magnetic Windows | Pretty Handy Girl

Optional: Silicone Caulk (for more secure metal)

Instructions:

Ready to make your own Rustic Metal Magnetic Window Frame? If you have newer galvanized metal, you can easily add an aged patina to metal following this tutorial. Prepare ahead of time, because it might take up to 8 hours to get the look you want. The sheet you see below was left overnight in the solution to get a nice white patina.

aged-galvanized-sheet-metal

Remove the glass panes from your old window.

old-window-pane

Measure the size of each pane.

measure-window-panes

Transfer your measurements onto the galvanized metal sheet. Read more